PLC connectivity and tag-mapping guide

Define what each equipment signal means before connecting it to a dashboard or SCADA application.

Share
  • Check exact hardware and licensed interfaces.
  • Keep tag meaning and quality with the value.
  • Validate communication interruptions and stale data.
In this resource

Confirm the controller interface

Record the exact controller model, firmware and enabled communication options. Check documentation for available protocols and any licensing requirements.

An interface review should be performed with the people responsible for the equipment and network. Do not assume that a read-only reporting requirement permits changes to control behavior.

Create a tag register

A tag register connects the equipment address to a meaningful application name. Document the data type, unit, scaling, timestamp policy and quality indicator.

The example below is a planning convention, not a ready-to-use WhereFy API or controller address map. Actual register addresses and permissions must be confirmed for the equipment.

Validate before expanding

Compare selected values and state transitions with the machine or meter. Verify units and scaling rather than checking only that a number appears.

Define how a bad-quality value, stale timestamp or lost connection is represented. Use explicit missing-data states instead of silently carrying an old measurement forward as current.

Illustrative tag-register fields

Illustrative tag-register fields
FieldPurposeExample
AssetUnique equipment identityFloor01.CNC01
TagOperating meaningMachineState
Type / unitHow to interpret the valueEnumeration / no unit
TimestampWhen the value was observedAgreed site time basis
QualityWhether the data is usableGood / stale / unavailable
SourceVerified equipment referenceController tag or register map

Further reading

External references provide background. Their inclusion does not imply affiliation or equipment compatibility.

Have a site-specific question about these ideas?

Discuss your application