WhereFy
Technical Ref
WF-WP-OEE
Maximizing OEE: Real-time Dashboards for Advanced Machine Monitoring
01. Strategic Manufacturing Context
High-volume production environments often lose 15% of uptime to micro-stops that go unrecorded by manual methods. Real-time machine monitoring is the only solution to identify hidden bottlenecks in CNC and VMC operations.
02. Technical Architecture & SCADA Integration
By analyzing 'Idle', 'Run', and 'Stop' states using high-frequency data sampling from Fanuc, Siemens, or Mitsubishi controllers, we calculate true OEE (Overall Equipment Effectiveness) including Availability, Performance, and Quality metrics.
03. IIoT Digitization Implementation
Our dashboard logic processes thousands of machine telemetry points per second to identify cycle-time variances and tool-change bottlenecks. This digital SCADA approach provides instant transparency into shop floor productivity.
Industrial ROI & Impact
Reduction of unplanned downtime by 40% through real-time bottleneck visualization, predictive maintenance alerts, and automated SMS/Email notifications for critical machine alarms.