Stop Losing Money
to CNC Machine
Downtime.

Smart Insight connects directly to your CNC, VMC, and SPM machines to track downtime in real-time, calculate OEE automatically, and show you exactly how much revenue each machine is generating — or losing — every shift. Trusted by 50+ Indian factories.

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check_circleOn-site installation across India
check_circleWorks with any CNC brand
check_circleGo live in 1–2 days
WhereFy Smart Insight live CNC machine monitoring dashboard showing OEE, downtime tracking and production revenue
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Downtime Alert
Detected & logged instantly
Downtime Reductiontimer_off
40%
Immediate impact
Uptime Improvementtrending_up
25%
+15% vs industry avg
ROI Periodpayments
< 6 Mo
Typical payback
Factories Livefactory
50+
Across India

How It Works

How CNC Machine Monitoring Works

From machine signal to revenue insight — in real-time. No manual entry. No disruption to production.

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01

Connect Your Machines

Our edge gateway connects to CNC/VMC/SPM controllers via Fanuc FOCAS, Siemens OPC-UA, Modbus/TCP, or MTConnect. Works on machines of any age.

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02

Track Downtime & OEE Live

Every machine state change is logged instantly — Running, Idle, Stop, Offline. Downtime is categorized and displayed live on your OEE dashboard.

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03

See Revenue vs Loss

Smart Insight calculates actual revenue generated vs revenue lost due to downtime — per machine, per shift, per day.

Features

Complete Visibility — From Company Dashboard to Machine Detail

Smart Insight gives every level of your organization the data they need.

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Company Dashboard — Track Revenue & Loss Per Machine

See actual rupee revenue earned vs rupee losses from downtime per machine in real-time. Most global tools do not offer this.

  • check_circleLive OEE gauges per machine with color indicators
  • check_circleActual revenue vs downtime loss with progress bars
  • check_circleRange-based revenue analysis for any date/shift range
  • check_circleActive downtime flagging for immediate attention
WhereFy Smart Insight Company Dashboard showing OEE and revenue tracking
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Second-by-Second Machine Timeline

Every second of your machine's shift is recorded and visualized. Hover over any block to see exact timestamps and downtime categorization.

  • check_circleZero-gap data integrity — every second accounted for
  • check_circleIn-cycle part segmentation for precise OEE calculation
  • check_circleDowntime pattern recognition across shifts
  • check_circleShift vs shift comparison for performance analysis
  • check_circlesecret feature for add downtime reason and revenue loss
  • check_circleAdd downtime reasons to any past event without changing the original timeline
  • check_circlePerfect for ISO audits and compliance reporting
  • check_circleAnomaly detection flags unusual downtime patterns in real-time
WhereFy Smart Insight Operational Timeline showing machine states
analytics

Automated Shift Reports — No More Paper Logs

Smart Insight generates detailed production reports automatically for every shift, every machine, every day.

  • check_circleShift-wise OEE (Morning / Evening / Night)
  • check_circleDowntime categorized by reason
  • check_circleParts produced vs target per shift
  • check_circleRevenue earned vs revenue lost per machine
WhereFy Smart Insight Automated Shift Report
The WhereFy Difference

Built for Indian Manufacturing. Not an Afterthought.

Global tools were built for Western factories and priced in dollars. WhereFy was designed from the ground up for Indian CNC shops.

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Revenue & Loss Tracking in ₹

See actual rupee revenue earned vs rupee losses from downtime per machine in real-time.

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On-Site Installation & Support

Our team visits your factory, installs hardware, and ensures everything is working before they leave.

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SPM & Non-Standard Machine Support

We connect to Special Purpose Machines (SPMs) and legacy CNCs that global tools cannot handle.

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Edge Computing — Your Data Stays in India

All data is processed locally via our industrial edge gateway inside your factory.

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Go Live in 1–2 Days

From unboxing to your first live OEE dashboard typically takes under 2 days.

savings

1/10th the Cost of Global Tools

Priced for Indian SMEs with measurable ROI in under 6 months guaranteed.

"
We thought our machines were running at 75% utilization. After WhereFy, the real number was 38%. We could see exactly which downtime events were costing the most — in rupees. Within 3 months we were at 61%.
R
Rahul Mehta
Production Manager, Auto Components Manufacturer — Pune

Technical Details

Technical Specifications

Universal compatibility with every major CNC controller and industrial protocol.

Connectivity
Wi-Fi 6 (802.11ax), Ethernet (RJ45)
Protocols
MTConnect, OPC-UA, Modbus/TCP, Fanuc FOCAS, Siemens S7, MQTT
Data Sampling
High-frequency sampling up to 10kHz
Power
24V DC Industrial Standard, redundant power inputs
CNC Compatibility
Fanuc, Siemens, Mitsubishi, Haas, Heidenhain, Mazak, and most legacy PLCs & SPMs
Security
AES-256 encryption, Isolated Network Architecture, local edge storage
Deployment
Cloud dashboard + local edge gateway — works with or without internet
Reports
PDF & Excel export, automated shift reports, OEE trends, downtime categorization

FAQ

Frequently Asked Questions

Common questions about machine monitoring, OEE tracking, and Smart Insight.

What is machine monitoring in manufacturing?expand_more
Machine monitoring in manufacturing is the process of using sensors and software to automatically track the real-time status, performance, and health of industrial equipment — including CNC machines, VMCs, SPMs, and PLCs. Instead of manual paper logs, machine monitoring captures every second of machine activity and turns it into actionable data: OEE scores, downtime events, cycle times, production counts, and revenue impact.
How does machine monitoring work?expand_more
Machine monitoring works in three steps. First, an edge gateway connects to your machine's PLC or CNC controller using protocols like MTConnect, OPC-UA, Fanuc FOCAS, or Modbus/TCP. Second, it captures every machine state change — Running, Idle, Stop, Offline — in real-time. Third, this data is processed and shown on a live OEE dashboard with downtime events and revenue impact.
What is the ROI of CNC machine monitoring software?expand_more
Indian machine shops using WhereFy Smart Insight typically recover ₹2–5 lakh per machine per month that was previously lost to untracked idle time and unplanned stops. Most factories achieve full payback within 4–6 months.
Does Smart Insight work with Fanuc, Siemens, and Haas machines?expand_more
Yes. Smart Insight is compatible with all major CNC controllers including Fanuc, Siemens, Mitsubishi, Haas, Heidenhain, and Mazak. It connects via MTConnect, OPC-UA, Modbus/TCP, and Fanuc FOCAS protocols.
How is WhereFy different from MachineMetrics or Leanworx?expand_more
WhereFy is built specifically for Indian manufacturers. We offer on-site installation, SPM machine compatibility, local data sovereignty, revenue vs loss tracking per machine, and pricing at 1/10th the cost of global tools priced in USD.

Join 50+ Indian factories using WhereFy Smart Insight to track CNC machine downtime in real-time, measure revenue vs losses per machine, and reduce idle time by up to 40%.

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